雙室油淬加壓氣冷真空爐的具有油淬和氣淬燒結(jié),退火等功能,通用性好。雙室油淬加壓氣冷真空爐具有高效,節(jié)能,溫度控制精準(zhǔn),溫度均勻性好。
冷室與熱室之間設(shè)有氣動真空復(fù)合閘閥,具有良好的隔熱、隔氣效果。 。油淬采用油攪拌裝置使淬火油活動方向更公道,確保工件變型量小。 氣冷采用噴射式冷卻結(jié)構(gòu),使高壓氣流方向更公道,快速,平均。 冷室采用氣動鎖圈密封結(jié)構(gòu),帶有機(jī)電互鎖裝置,安全可靠。
主要用于合金鋼、合金結(jié)構(gòu)鋼、工模具鋼、彈簧鋼、軸承鋼、不銹鋼、精密合金鋼等材料的光亮淬火、調(diào)質(zhì)及磁性材料的燒結(jié),光亮退火及真空釬焊。
電爐名稱:雙室油淬加壓氣冷真空爐
Furnace Name: Double chamber oil quenching pressurized gas cooled vacuum furnace
用途Application: :
主要用于合金鋼、合金結(jié)構(gòu)鋼、工模具鋼、彈簧鋼、軸承鋼、不銹鋼、精密合金鋼等材料的光亮淬火、調(diào)質(zhì)及磁性材料的燒結(jié),光亮退火及真空釬焊
It is mainly used for bright quenching, quenching and tempering of alloy steel, alloy structure steel, die steel, spring steel, bearing steel, stainless steel, precision alloy steel, sintering, bright annealing and vacuum brazing of alloy steel, alloy structure steel, die steel, spring steel, bearing steel, stainless steel, precision alloy steel, etc、
特點 /characteristic:
1、加熱元件沿加熱室圓周360度均勻布置,溫度均勻性達(dá)±5℃
The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and the temperature uniformity is up to about 5 degrees ℃、
2、加熱室和油淬室分開,可連續(xù)生產(chǎn)
The heating chamber and the oil quenching chamber are separated and can be produced continuously、。
3、油攪拌機(jī)構(gòu)變頻調(diào)速且?guī)в袑?dǎo)流裝置,冷卻均勻性好、工件變形小
Oil mixing mechanism variable frequency speed regulation with flow guide, good cooling uniformity, small workpiece deformation、
4、 具有恒溫淬火/等溫淬火/對流加熱/真空分壓
Constant temperature quenching/ austempering/ convection heating/ vacuum partial pressure
5、 機(jī)械動作穩(wěn)定,承載量重,料車自動運(yùn)行
The mechanical action is stable, the bearing capacity is heavy, and the material vehicle runs automatically、
6、 全智能化工業(yè)計算機(jī)控制系統(tǒng)并有一套手動操作系統(tǒng)
Fully intelligent chemical industry computer control system and a manual operating system。
7、操作簡潔 編程工藝靈活輸入 機(jī)械動作穩(wěn)定可靠
The operation is simple and the programming process is flexible and the mechanical action is stable and reliable、
8、手動/半自動/自動 故障自動報警/顯示
Manual/ semi-automatic/ automatic fault automatic alarm/ display
配置選擇/Configure select:
開門方式: Furnace door: | 回轉(zhuǎn)式 Rotary | 平開式 Flat type | 垂直升降式 Vertical lifting type |
中間隔熱門 Middle septum hot: | 機(jī)械傳動 Mechanical drive | 氣動 /Pneumatic |
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真空淬火油流動方式 Vacuum quenching oil flow mode: | 漿葉攪拌 Pulp blade stirring | 噴嘴噴射 Nozzle injection | 二者疊加 Superposition of the two |
爐膛Flue: 石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu); Synthesis structure of Graphite heating element and Graphite felt Composite screen 鉬加熱元件與金屬隔熱屏合成結(jié)構(gòu); The composite structure of Mo heating element and metal thermal insulation screen; 鎳鉻合金帶加熱元件與不銹鋼屏合成結(jié)構(gòu); Synthesis structure of Ni-Cr Alloy Strip heating element and stainless Steel screen | |||
氣冷結(jié)構(gòu): Air-cooled structure: | 內(nèi)置換熱器 Built-in heat exchanger | 外置換熱器 External heat exchanger |
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真空泵組和真空計; Vacuum pump set and vacuum gauge: | 進(jìn)口 Imported | 高品質(zhì)國產(chǎn) High quality Made in China |
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真空度: Vacuum degree: | 高真空 High vacuum | 中真空 Medium vacuum |
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PLC: | 西門子 Siemens | 歐姆龍 OMRON | 三菱 Mitsubishi |
溫控儀表 Thermostat meter: | 歐陸 EUROTHERM | 導(dǎo)電 Electric conduction |
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熱電偶 : Thermocouple: | S型分度號 S-type piding number |
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記錄儀 : Grapher : | 有紙記錄儀 Paper recorder | 無紙記錄儀 Paperless recorder |
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人機(jī)界面: Human-computer interface | 模擬屏 Analog screen | 計算機(jī)觸摸屏 Computer touch screen |
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電器元件 Electrical component: | 高品質(zhì)國產(chǎn) High quality Made in China | 施耐德 Schneider | 西門子 Siemens |
產(chǎn)品 規(guī)格/ Specifications:
注:特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
以下參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)
The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement
參數(shù)/型號 Parameter/ Model | PJ-Q557 | PJ-Q669 | PJ-Q7711 | PJ-Q8812 | PJ-Q9916 |
有效熱區(qū)W×H×L Effective hot zone | 500×500×700 | 600×600×900 | 700×700×1100 | 800×800×1200 | 900×900×1600 |
裝載重量 (KG) Load weight | 300 | 500 | 800 | 1200 | 2000 |
*高溫度 (℃) Max、temprature | 1350 | 1350 | 1350 | 1350 | 1350 |
爐溫均勻性 (℃) Furnace temperature uniformity | ±5 | ±5 | ±5 | ±5 | ±5 |
真空度 (Pa) Vacuum degree | 4、0 E -1/ 6、7 E -3 | 4、0 E -1/ 6、7 E -3 | 4、0 E -1/ 6、7 E -3 | 4、0 E -1/ 6、7 E -3 | 4、0 E -1/ 6、7 E -3 |
壓升率 (Pa) Pressure rise rate | ≤0、5 | ≤0、5 | ≤0、5 | ≤0、5 | ≤0、5 |
移送時間 (S) Transfer time | ≤10 | ≤10 | ≤15 | ≤25 | ≤30 |
冷卻氣壓 (bar) Cooling pressure | 2 | 2 | 2 | 2 | 2 |
冷卻氣體(99、995%) Cooling gas | N2/Ar | N2/Ar | N2/Ar | N2/Ar | N2/Ar |