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感應(yīng)熔煉爐
1，感應(yīng)熔煉爐是將三相變頻器單元電流轉(zhuǎn)換成中頻的單相電流，由金屬引起的電磁場，渦流損耗，達(dá)到熱熔的目的。用于黑色或有色金屬及合金材料（如鋼，銅，鋁，鋅和鉛）的熔化，加熱和保溫?？捎糜诮饘勹T造，煉鋼行業(yè)。
2，爐體結(jié)構(gòu)（鋼殼爐和鋁殼爐）
鋁殼爐體;鋁殼，感應(yīng)線圈，減速機(jī)
鋼殼爐體包括：鋼殼爐體，感應(yīng)線圈和磁場屏蔽系統(tǒng)。三大部分
配置部分包括：自動(dòng)烤箱功能，旋風(fēng)式防塵罩，換爐開關(guān)，防摔裝置，防漏爐報(bào)警裝置，爐襯快速釋放機(jī)構(gòu)，爐體稱重系統(tǒng)。
★旋風(fēng)除塵罩：吸塵效果更好，占用空間小，可前后傾斜，任意位置。適用于鑄造廠的全自動(dòng)進(jìn)料和卸料操作。
★換向開關(guān)：轉(zhuǎn)換開關(guān)是一種用于中頻電爐的電動(dòng)快換開關(guān)：操作簡便，安全可靠，使用方便，縮短了爐子切換時(shí)間，提高了工作效率，降低了工人的勞動(dòng)強(qiáng)度，并且能夠容易實(shí)現(xiàn)中頻電源切換到保溫爐體和熔化爐，具有很大的實(shí)用性。
★防磨爐報(bào)警功能：雙重防磨爐報(bào)警功能，采用差動(dòng)電流模式和直流注入式雙組合檢測。為爐系統(tǒng)提供極其可靠的防漏保護(hù)，并全面快速保護(hù)任何接地故障。檢測系統(tǒng)具有預(yù)警功能。當(dāng)爐襯減薄到一定程度時(shí)，將提前發(fā)出警報(bào)燈報(bào)警，提醒用戶將達(dá)到襯里的使用壽命，并提前預(yù)測安全生產(chǎn)的目的。解決客戶的麻煩，因?yàn)樗驯皇褂茫钡剿鼰o法打開，爐子有材料，不能繼續(xù)融化。
★爐襯結(jié)構(gòu)：爐溫冷卻至400℃以下后，爐體轉(zhuǎn)至90度，起重機(jī)抬起并推出，缸體連接法蘭置于底部預(yù)先設(shè)計(jì)的鋼軌內(nèi)爐體啟動(dòng)液壓泵站。，輕松推出襯里。降低工作強(qiáng)度，提高工作效率。
中頻功率性能特點(diǎn)：
根據(jù)電源的大小，感應(yīng)熔煉爐可選用KGPS 中頻電源，12 脈沖波中頻電源和24 脈沖波中頻電源，也可選擇IGB 中頻電源。中頻電源的控制模式可以設(shè)計(jì)為本地控制，觸摸屏控制，遠(yuǎn)程控制和計(jì)算機(jī)控制。
感應(yīng)熔煉爐技術(shù)參數(shù)：
| 感應(yīng)熔煉爐電爐型號 | GWGR - 1 | GWGR -2 | GWGR -3 |
| 額定溫度容量（） | 1 | 2 | 3 |
| 功率（KW） | 1000 | 1500 | 2000 |
| 頻率（Hz） | 1000 | 800 | 800 |
| 額定溫度溫度（℃） | 1650 | 1650 | 1650 |
| 熔化時(shí)間（分鐘/爐） | 60 | 60 | 80 |
| 功耗（KW時(shí)/噸） | 550〜600 | 550〜600 | 550〜600 |
| 冷卻水壓力 | 0.2~0.3M p a | 0.2~0.3M p a | 0.2~0.3M p a |
| 進(jìn)水溫度（℃） | ≤35 | ≤35 | ≤35 |
| 出水溫度（℃） | ≤55 | ≤55 | ≤55 |
相關(guān)產(chǎn)品：
1 噸感應(yīng)熔煉爐
2 噸感應(yīng)熔煉爐
3 噸感應(yīng)熔煉爐
5 噸感應(yīng)熔煉爐
Induction melting
1,an induction melting is a three-phase frequency inverter unit currents into a single-phase current of the intermediate frequency, the electromagnetic field induced by the metal, the eddy current loss, and achieve the purpose of heat melting.It is used for melting, heating and heat preservation of black or non-ferrous metals and alloy materials such as steel, copper, aluminum, zinc and lead.Mainly used in metal casting, steelmaking industry.
2, structure(steel shell andaluminum shell )
Aluminum shell body; aluminum shell,induction coil,reducer
he steel shell body includes: asteel shell body, an induction coil, and a magnetic field shielding system.hree major parts
he configuration parts include:automatic oven function, cyclone type dust cover, change switch, anti-drop device, leakproof alarm device, lining quick-release mechanism, body weighing system.
★ Cyclone dust hood: It has better vacuuming effect, takes up less space, can tilt forward and backward and stay in any position.Applicable to the fully automated feeding and discharging operations of the foundry.
★Changer switch: he changeover switch is an electric quick change switch used in medium frequency electric : easy to operate, safe and reliable, easy to use, shortens the time of switching, improves efficiency, reduces labor intensity of workers, and can It is easy to realize the switching of the intermediate frequency power supply to the holding body and the melting , which has great practicality.
★ Anti-wearing alarm function:double anti-wearing alarm function, using dual combination detection of differential current mode and DC injection type.Provides an extremely reliable leak protection for the system and all-round rapid protection of any ground fault.he detection system has an early warning function. When the lining is thinned to a certain extent, an alarm light alarm will be made in advance to remind the user that the life of the lining will be reached, and the purpose of safe production is predicted in advance.Solve the trouble of the customer because it has been used until it can not be turned on, and the has material and cannot continue to melt.
★ Furnace lining structure: Once the temperature is cooled tobelow400℃, the body is turned to90degrees, the crane is lifted and pushed out, and the cylinder connection flange is placed in the pre-designed rail at the bottom of the body to start the hydraulic pump station. , easily launch the lining.Reduced work intensity and improved work efficiency.
IFpower performance characteristics:
According tothesize of thepower, theinduction melting can chooseKGPS intermediate frequency power supply,12 pulse wave intermediate frequency power supplyand24 pulse wave intermediate frequency power supply, and can also selectIGB intermediate frequency power supply.hecontrol mode of theIF power supplycan be designed as local control, touch screen control, remote control, and computer control.
Induction melting technical parameters:
| Induction melting model | GWGR-1 | GWGR-2 | GWGR-3 |
| Rated capacity() | 1 | 2 | 3 |
| Power (KW) | 1000 | 1500 | 2000 |
| Frequency (Hz) | 1000 | 800 | 800 |
| Rated temperature (℃) | 1650 | 1650 | 1650 |
| Meltingtime (minutes/) | 60 | 60 | 80 |
| Power consumption (kwh/t) | 550~600 | 550~600 | 550~600 |
| Cooling water pressure | 0.2~0.3Mpa | 0.2~0.3Mpa | 0.2~0.3Mpa |
| Inlet water temperature (℃) | ≤35 | ≤35 | ≤35 |
| Outlet water temperature (℃) | ≤55 | ≤55 | ≤55 |
Related Products:
1 ton induction melting
2 tons induction melting
3 tons induction melting
5 tons induction melting
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