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ABL1500空氣軸承直線平臺非常適合制造業(yè),特別是在半導(dǎo)體和數(shù)據(jù)存儲行業(yè),要求定位公差超越傳統(tǒng)滾珠絲杠和機(jī)械軸承定位系統(tǒng)的能力的場合。ABL1500空氣軸承平臺專為滿足這些需求而設(shè)計,具有主動預(yù)緊力,的剛性和優(yōu)秀的幾何特性。
Aerotech ABL1500 直線電機(jī)驅(qū)動空氣軸承平臺在垂直表面和水平表面一并采用了有效的預(yù)緊處理。它可提供突出的高剛性,是重載和偏置負(fù)載應(yīng)用的理想選擇。內(nèi)置的BLMC 系列無刷直線伺服電機(jī)采用了零齒槽效應(yīng)的無鐵芯結(jié)構(gòu),無吸引力,提供非常的平滑運(yùn)動。
● 設(shè)計用于高性能的掃描和檢查
● 兼容450毫米晶圓
● 所有空氣軸承表面采用主動空氣預(yù)緊
● 線性編碼器反饋提供亞納米級分辨率
● 可承受重載荷的高剛性和優(yōu)秀的幾何性能
● 行程達(dá)500mm
● 行程范圍: 50 mm 100 mm 200 mm 300 mm 400 mm 500 mm
● 驅(qū)動系統(tǒng): 無刷直線伺服電機(jī) (BLMC-192-A)
● 反饋: 非接觸直線編碼器(LN or LT)
● 分辨率: LN 0.001 μm -0.2 μm
LT 0.005 μm -1.0 μm
● 行程速度: 2 m/s (80 in/s)
● 直線加速度: 2 g -20 m/s2 (無負(fù)載)
● 負(fù)載: 35.0 kg
● 連續(xù)保持推力: 93.6 N
● 峰值推力: 542.8 N
● 全行程精度: ±0.2 μm ~ ±20.0 μm
● 重復(fù)定位精度: ±0.1 μm~±0.3 μm
● 直線度和平面度: 偏差 ±0.25 μm ~ ±2.0 μm
● 傾斜度/滾擺/偏擺: ±0.5 arc sec ~ ±5 arc sec
● 空氣軸承工作壓力: 80 psi (5.5 bar) ±5 psig (0.3 bar)
● 空氣消耗量: <2 scfm
● 平臺質(zhì)量: 14.7 kg ~ 26.5 kg
● 運(yùn)動部件質(zhì)量: (無負(fù)載) 5.1 kg
● 材料:鋁
空氣軸承設(shè)計實(shí)現(xiàn)高動態(tài)性能
The ABL1500 incorporates an air-on-air preload on both the vertical and horizontal surfaces. The opposing thin-film pressure maintains the bearing nominal gap tolerance. This design, in addition to the large air bearing surface that distributes the load over a large surface area, results in a stage with outstanding stiffness that is ideal for heavy or offset loading.
Proprietary manufacturing techniques result in a stage with unsurpassed geometric characteristics. The air bearing has an inherent averaging effect that maximizes performance. The thin film will fill small surface voids and allow for other irregularities. This characteristic yields superior pitch, roll, yaw, straightness and flatness specifications.
直線電機(jī)驅(qū)動
The driving force behind this stage is Aerotech’s BLMC series brushless linear servomotor. Aerotech’s long history and experience as a motor manufacturer is reflected in this design. The BLMC utilizes an ironless forcer, which means there is zero cogging and no attractive forces, resulting in unsurpassed smoothness of motion. Capable of generating high force and velocity, the BLMC represents the ultimate combination of power and performance.
零維護(hù)
Our totally noncontact air bearing, noncontact linear motor drive and noncontact feedback device ensure years of maintenance-free operation at the high performance levels that are expected of Aerotech equipment. Because there is no mechanical contact between moving elements, the ABL1500 experiences no wear or reduction in performance over time. Service life is virtually unlimited and since there is no lubrication – only clean, dry gas – air bearings are ideal for cleanroom and medical applications.
電纜管理
We carefully optimize the cable bend radius to ensure years of trouble-free operation. In the unlikely event of failure, Aerotech’s modular design makes cable replacement quick and easy with minimal downtime. We include all customer-required cables, air hoses, etc. in our CMS bundle to facilitate integration into the final system. Both ends are fully connectorized for simple integration into the customer’s machine.
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