該聯(lián)動線主要由自動理瓶機(jī)、離子風(fēng)氣洗瓶機(jī)、直線泵式灌裝機(jī)、磁力旋蓋機(jī)、電磁感應(yīng)封口機(jī)、不干膠貼標(biāo)機(jī)等多臺單機(jī)組成，主要用來完成大容量口服溶液劑產(chǎn)品的整理、清除塵埃粒子、計量灌裝、封口及貼標(biāo)簽等工序，適用于塑料瓶，去除塵埃粒子，粘度高，比重大，旋緊力度大，瓶子易擦傷并且清洗要求高的產(chǎn)品。
This linkage production line is composed of the automatic bottle arrangement machine, ion wind bottle cleaner, line pump filling machine, magnetic force capping machine, electromagnetic induction sealer and label sticker and is mainly used to arrange the large-capacity oral solution products, clean the dust particles, balance and fill, seal and stick mark. This production line is suitable for removing dust particles of plastic bottle and those products which are highly sticky, have higher specific gravity, has higher capping force, are susceptible to bottle scrape and require high quality.
其中離子風(fēng)氣洗瓶機(jī)機(jī)為同類機(jī)型創(chuàng)新產(chǎn)品，采用密封瓶口吹離子風(fēng)除靜電清洗瓶子，實現(xiàn)了塑料瓶口服溶液劑產(chǎn)品在灌裝前的有效清洗，該清洗裝置的應(yīng)用提高了產(chǎn)品澄明度和產(chǎn)品合格率。灌裝部分采用高位罐與高位不銹鋼泵近距離結(jié)合灌裝(大口徑、短距離、設(shè)計，適合膏劑類產(chǎn)品)，旋蓋部分采用磁力離合器旋蓋，灌裝后防滴漏、防拉絲、無瓶不灌裝、瓶底瓶肩緊裝置、旋蓋頭旋緊瓶蓋后自動離合等裝置的應(yīng)用，使聯(lián)動機(jī)組在工作狀態(tài)下運行穩(wěn)定，有效控制了藥液污染工作環(huán)境及包裝材料的風(fēng)險，并且保證其生產(chǎn)過程中符合GMP要求，是各液體制劑產(chǎn)品生產(chǎn)企業(yè)理想的聯(lián)動生產(chǎn)線。
The ion wind bottle cleaner is first invented in similar models in China. it can seal the bottle mouth and blow the ion wind to remove the static and clean the bottle and can effectively clean the plastic bottle oral solution products prior to filling. This cleaning machine improves the product clarity and product qualification rate. The filling part realizes near-distance combination filling between the high-level jar and high-level stainless steel pump (big diameter, short distance, no dead corner design and suitability for plaster product). The capping machine screws up the cap with the magnetic force clutch. After filling, it can avoid drop and drawing and filling without a bottle. The bottle bottom and shoulder location clamping machine and automatic clutch machine for caps screwed by the capping header are used to ensure stable operation of the linkage unit, effectively control the pollution of the pharmacy liquid to the working environment and packing materials and ensure that the production process meets GMP requirement, so it is the ideal for the liquid agent product manufacturers.
主要技術(shù)參數(shù)：
Main technical parameters:
- 生產(chǎn)能力：60-150b/min
- Productivity：60-150b/min
- 清洗/灌裝/旋蓋頭數(shù)：32/16/12
- Cleaning/filling/capping header number：32/16/12
- 理瓶機(jī)功率：1.16Kw 380V 50Hz
- Power of bottle arrangement machine：1.16Kw 380V 50Hz
- 氣洗瓶機(jī)功率：5.95Kw 380V 50Hz
- Power of air bottle cleaner：5.95Kw 380V 50Hz
- 灌裝機(jī)功率：1.5Kw 380V 50Hz
- Power of filler：1.5Kw 380V 50Hz
- 鋁箔封口機(jī)功率：2.0Kw 220V 50Hz
- Power of aluminum foil sealer：2.0Kw 220V 50Hz
- 貼標(biāo)機(jī)功率：1.6Kw 220V 50Hz
- Power of label sticker：1.6Kw 220V 50Hz
- 生產(chǎn)線重量：～4800Kg
- Weight of production line：～4800Kg
