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可靠?有效?可擴展性技術規(guī)格書1
可靠?有效?可擴展性
技術規(guī)格書
1. Scope of Supply 供貨范圍
系統(tǒng)包含以下設備:
設備名稱 | 型號 | 數(shù)量 |
排放測試系統(tǒng) | ||
船用排氣分析儀 | MEXA-ONE-RS-DSEGR | 1 |
CO(L),CO(H)/CO2,O2,NO/NOX,THC,CH4,CO2(EGR) | (1) | |
加熱采樣管含前置過濾器 12m | (1) | |
標定單元 | GDC-ONE | 1 |
安裝調試,現(xiàn)場支持 |
| 1 |
備注:(1)包含在項主機內。
1.1. Motor Exhaust Gas Analyzer MEXA-ONE-RS-DSEGR
直采式氣體分析儀
MEXA-ONE-RS Series is a direct gas analyzer for measuring raw engine exhaust gas.
This system can measure the concentration of the following major components of engine exhaust gas,CO, CO?, NO/NOx , THC, CH4 (for calculated NMHC)and O? , with a combination of standard and optional
analyzers.
MEXA-ONE-RS系列排放分析儀,可用于發(fā)動機排氣污染物測試,可以測量發(fā)動機排放中的CO, CO?,THC, NOx, CH4, O?等成分。
Model name DS is separate type analyzer system with cart.
This analyzer system is effective for the bench for measuring large size engine such as ships that the analyzer must be moved near the engine.
Control cabinet Analyzer cabinet
1.1.1 Outline 規(guī)格
Emission standard 排放標準 | 符合國際海事組織(IMO)《2008 年 NOx 技術規(guī)則》及其修正案和中國船級社《船用柴油機氮氧化物排放試驗及檢驗指南 2020》關于船用柴油機排放氣體成分的分析儀的技術條件與分析和測量儀器的校準的技術要求。 符合 ISO 5725-1 和 ISO 5725-2 的要求。 滿足 GB/T 11606-2007 分析儀環(huán)境試驗方法,2.2 環(huán)境條件分組,第Ⅲ組對應的使用條件和運輸流通條件的要求: |
Application 應用 | Measurement of raw exhaust gas from diesel or gasoline engines 原始排放 |
Measuring components and Ranges 測量組分 | ? CO(L): 0 – 50 to 5000 ppm ? CO(H): 0 – 0.5 to 12 vol% ? CO? : 0 – 0.5 to 20 vol% ? THC: 0 – 50 to 60000 ppmC ? CH4 : 0 – 50 to 25000 ppmC (with NMHC calculation function) ? NO/NOx : 0 – 10 to 10000 ppm (switching NO/NOx) ? O?: 0 – 1 to 25 vol% ? CO?(EGR): 0 – 0.5 to 20 vol% |
Principle 原理 | ? CO: Non-Dispersive Infrared detection (NDIR) ? CO? : Non-Dispersive Infrared detection (NDIR) ? NO/NOx : Chemiluminescence detection (CLD) (vacuum type, sample measurement without dehumidification) ? THC: Flame ionization detection (FID) ? CH4 : Non-methane cutter FID (NMC-FID) ? O? : Magneto-pneumatic detection (MPD) |
Outputs/Inputs 輸入/ 輸出 | ? Monitoring on LCD ? Analog output: 0-10 V, 16 channels (output components are selectable) ? Host communication by AK-LAN and META-LAN |
Interval of data Updating 數(shù)據(jù)采樣頻率 | ? LAN communication: 0.1 s (10 Hz) ? Data saving: 0. 1 / 0.5 / 1.0 / 5.0 / 10.0 s (selectable) |
Sample lines (in a cabinet) 采樣線 | ? Direct line: 1 line ? EGR line: 1 line |
Sample gas flow rate 采樣流量 | ? Direct line: approx. 11 L/min ? EGR line: approx. 4 L/min |
Sample line temperature (heated sampling unit) 采樣線溫度 | Standard: 191 oC ± 6 oC |
Sample inlet pressure 采樣點壓力 | At the inlet of sampling tube ? Direct line: -10kPa to 200 kPa (as gauge pressure) ? EGR line: -66.7 kPa to 200 kPa (as gauge pressure) |
Sample inlet gas temperature 采樣點樣氣溫度 | 250 oC or less at sample probe inlet |
Operating environment 工作環(huán)境 | ? Ambient temperature: 5oC to 40 oC ? Ambient humidity: 80% or less as relative humidity ? Vibration: no vibration ? Atmospheric pressure: 80 kPa to 102 kPa (as absolute pressure) |
1.1.2 System configuration 系統(tǒng)配置
Configuration 配置 | Control cabinet 控制單元 ? Control unit (for rack-mount) 控制單元 Control PC 控制電腦 Monitor (touch-screen) 顯示器 Keyboard (touch-pad) 鍵盤 ? Interface unit 接口單元 ? Analyzers 分析儀 Cold analyzer (see Table 1) 冷態(tài)分析單元 19 inch: CO, CO? , O? Analyzer cabinet 分析儀單元 - Heated analyzer (see Table 2) 熱態(tài)分析單元 19 inch: NOx Consists of heated sampling and analyzer: THC, CH4 ? Sampling unit 采樣單元 - Providing cold and heated sampling 提供冷態(tài)和熱態(tài)采樣線 Optional units (installed separately from main cabinet)選配 ? Heated pre-filter unit for sample 加熱前置過濾器 - F-01H 1set ? Heated pre-filter unit for EGR 加熱前置過濾器 - F-01HE 1set ? Leak checker ?(for leak check & response time check) |
Connections of sample lines 采樣線連接 | ? Direct line: φ8/φ6 heated tube (191 oC), max. 12 m ? EGR line: φ6/φ4 sampling tube, max. 30 m |
Gas inlets and outlets (externally connected) 氣體輸入輸出 | ? N? inlet: φ6/φ4 PTFE tube ? Compressed air inlet: φ6/φ4 nylon tube ? Span gas inlet: φ6/φ4 PTFE tube, max. 11 Lines ? Exhaust: φ22/φ15 spring hose |
Power supply voltage and frequency 電源 | ? AC 220 V ±22 V, 50 Hz±1 Hz, single phase |
Power requirements 功率 | Control cabinet & Analyzer cabinet: Stable state approx. 1.2 kVA, Max. approx. 3.7 kVA Heated sampling tube(6 m): approx. 0.5 kVA |
Table1 Cold analyzer 表 1 冷態(tài)分析單元
Model 規(guī)格 | Components 組件 | Range 范圍 | Principle 原理 | Type 類型 | Remarks 注意 |
AIA-170 | CO(L) | 0-50 to 5,000ppm | NDIR | 19 inch | 4 ranges 4 段量程 |
CO(H) | 0-0.5 to 12 vol% | ||||
CO? | 0-0.5 to 20 vol% | ||||
IMA-172 | CO?(EGR) | 0-0.5 to 20 vol% | NDIR | 19 inch | CO?analyzer for EGR measurement 4 ranges 4 段量程 |
O? | 0-1 to 25 vol% | PMD | 4 ranges 4 段量程 |
Table2 Heated analyzer 表 2 加熱分析單元
Model 規(guī)格 | Components 組件 | Range 范圍 | Principle 原理 | Type 類型 | Remarks 注意 |
CLA-176 | NO/NOx | 0-10 to 10000 ppm | CLD | 19 inch | (Standard) Switching NO/NOx 9 ranges 9 量程 |
FIA-176N | THC | 0-50 to 60000 ppmC | FID | Consists of heated sampling and analyzer | NMHC measurement by calculation 9 ranges 9 量程 |
CH4 | 0-50 to 25000 ppmC | NMC-FID |
1.1.3 Utilities 應用氣體
Calibration gas (Zero gas) 零氣 | For CO?CO??NO/NOx ?O? analyzer: N? (purity 99.99 or more,) 100 kPa±10 kPa For THC/CH4 analyzer:N? or purified air, 100 kPa±10 kPa ? N? : purity 99.99 % or more ? Purified air: THC impurity 0.05 ppmC or less, O?concentration 20 vol% to 21 vol% (stable) |
Calibration gas (Span gas) 標定 | For CO?CO??NO/NOx ?O? analyzer: each component gas / N? , 100 kPa ±10 kPa For THC analyzer: C3H8 / N? or C3H8 / air ,100 kPa ± 10 kPa (Using balance gas same as zero gas) For CH4 analyzer: CH4 /N? or CH4 /Air, 100 kPa±10 kPa (Using balance gas same as zero gas) * Please use the span gas corresponding between 80% and 99% of the range full scale. |
Operation gases 工作氣體 | - NO/NOx analyzer ozone-source gas: ? O? (purity 99.99% or more) ? Supply pressure 100 kPa±10 kPa, approx. 350 mL/min (standard) - THC analyzer fuel gas: ? H? /He 39.0 to 41.0 vol% (THC 0.05 ppmC or less) ? Supply pressure 100 kPa±10 kPa, approx. 120 mL/min (standard, per component) - THC analyzer burner air: ? Purified air (THC 0.05 ppmC or less, CO 1 ppm or less, CO?10 ppm or less, O?20.5 vol% to 21.5 vol% or less, NOx 0.02 ppm or less, N2O 0.02 ppm or less) ? Supply pressure 100 kPa±10 kPa, approx. 140 mL/min (standard, per component) - O? analyzer carrier gas: ? N? (purity 99.99 % or more) ? Supply pressure 100 kPa±10 kPa, approx. 12 mL/min (standard) For Line purge gas : ? Compressed air (oil-free dry air, THC 10 ppmC or less) ? Supply pressure 400 kPa±100 kPa, approx. 20 L/min (Standard, when purging) |
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1.1.4 Performance 性能
Zero noise /Span noise 零點噪聲/ 滿度噪聲 | ? CO(L): 0.20 ppm ? CO(H): 6.0 ppm ? CO? : 4.0 ppm ? NO: 0.02 ppm ? THC: 0.02 ppmC ? CH4 : 0.10 ppmC ? O? : 40 ppm * Span gases with concentration of 80 % to 99% of the full scale or more shall be used. * The noise is defined as the standard deviation of the concentration reading multiplied by 2. |
Accuracy 精度 | ±2.0 per cent of the reading or ±1.0 per cent of full scale whichever is smaller (in the range of 10-99% of full scale.) |
Repeatability 重復性 | Within ±0.5% of full scale |
Rise time(t 10 - 90 ) 響應時間 | ? CO(L): within 1.5 s ? CO(H): within 1.2 s ? CO?: within 1.2 s ? NO: within 1.2 s ? THC: within 1.0 s ? CH4: within 1.2 s ? O?: within 1.5 s |
Zero / span drift 零點/滿度漂移 | Zero: within ±1.0% FS/ 8 h ≤±1.0% FS/ 8 h Span: within ±1.0% FS/ 8 h ≤±1.0% FS/ 8 h (with ambient temperature fluctuation of within ± 5 oC ) |
Linearity 線性度 | Determination coefficient R2 : 0.998 or more Standard error of estimate SEE: 1% of full scale or less Slope a1 :0.99 to 1.01 Intercept coefficient a0 :0.5% of full scale or less (at each cutoff point of 10 division of full scale for each range) |
*Span gases with concentration of 80 % to 99% of the full scale or more shall be used.
Interference for CO(L) CO(L) | CO? 16 vol% : within ±5 ppm of CO reading 25 oC saturated H?O :within ±5 ppm of CO reading |
Interference for CO(H) CO(H) | CO?16 vol% + 25 oC saturated H?O :within ±300 ppm of CO reading |
Interference for NO/NOx NO/NOx 干擾 | CO?1 vol%: within -0.1% of NO/NOx readings H?O 1 vol%: within -0.3% of NO/NOx readings |
Interference for THC THC 干擾 | O20 vol% to 21 vol%:within ±1.5% of THC readings (for C3H8 350 ppmC±75 ppmC) |
Interference for O? O? 干擾 | NO 1000 ppm: 500 ppm or less |
NO/NOx converter Efficiency 氮氧化物效率檢查 | 95.0% or higher (for 800 ppm to 1000 ppm NO? ) |
Non-methane cutter penetration fractions 非甲烷截止器穿透率 | CH4 penetration fraction: 85.0% or higher C2H6 penetration fraction: 2.0% or less |
Response factors of different hydrocarbons for THC analyzer | CH4: 1.00 to 1.15 C3H6,C7H8: 0.90 to 1.10 (for standard gas of C3H8 350 ppmC±75 ppmC) |
Warming up time 熱機時間 | 3.0 hours after turning on the main power |
Effect of sample inlet Pressure 壓力影響 | within ±1.0% of full scale (inlet pressure -5 kPa to +30 kPa (as gauge pressure), as THC 100 ppmC) |
*Please contact to the HORIBA group company, in case concentration of the interference gas
is higher than specification.
1.1.5 Other 其他
Heated filter (Model:F-01H) | ? Function: Sample line filter |
加熱過濾器 | ? Mass: approx. 12 kg |
Heated filter for EGR (Model:HF-11) | ? Function: EGR line filter ? Mass: Approx. 12 kg |
Analog output unit (Model:RB-01) | Separate type, connection cable Output voltage: 0-1 V / 0-10 V (selectable) |
Leak checker unit | Unit for Leak check and HC hang up check ? Supplying zero/span gas to sample line inlet |
1.2 Calibration Equipments 標定系統(tǒng)
1.2.1 Standard Gas Divider and Converter Checker 氣體分割器及NOx轉 轉換效率檢查器 換效率檢查器 GDC-ONE
1.2.2 Outline 概述
Model GDC-ONE | Model GDC-ONE |
Conformed standards 滿足標準 | CE marked (Low voltage directive、EMC directive ),FCC,KC marked |
Application 應用 | - Gas divider:氣體分割器 Dividing standard gas to check analyzer’s calibration curve 分割標準氣體來檢查分析儀標定曲線 - Converter checker:轉換效率檢查器 Generating check gas for converter efficiency of CLD 產(chǎn)生氣體檢查 CLD 轉換效率 |
External communication 外部通訊 | RS-232C |
Gas inlet/outlet 氣體入口 氣體入口/ 出口 | - Inlet (COMP / N? / Air / O? ): Rc 1/8 (4 ports) - Outlet (OUTLET): Rc 1/8 - Exhaust: Rc 1/8 |
Material of gas lines 氣路材質 | Stainless steel, Vyton, PTFE 不銹鋼,PTFE |
Operating temperature 操作溫度 操作溫度 | For operation: 5 oC to 45 oC For operation with warranted accuracy: 21 oC to 25 oC |
Power supply voltage and frequency 電 源和 頻率 | 100 V to 240 V AC (fluctuation ±10% and upper limit 250 V), 50/60 Hz(± 1 Hz), single phase |
Power requirements 電 源需求 | Less than 150 VA as maximum, less than 100 VA at stable state |
Mass 重量 | Approx. 25 kg |
Dimensions 尺寸 | 430(W)×177(H)×450(D) mm |
1. Gas Divider 氣體分割器
Principle of gas dividing 氣體分割原理 | Mixing gases under the controlled flow rate by mass flow controllers(MFC) |
Flow rate of generated gas 發(fā) 生氣體流量 | 4.0 L/min ± 0.1 L/min (25oC, 101.3 kPa) |
Pressure of gas outlet 出口 | 0kPa to 40kPa (gauge pressure) |
Available dividing ratio 可用分割率 | - 99% - Between 90% and 50%: 5.0% step (90, 85,80, ... , 50) - Between 50% and 5%: 1.0% step (50, 49, ... , 5) - Between 5% and 0%: 0.1% step (5.0, 4.9,4.8, ... , 0.0) |
Accuracy of dividing ratio 分割精度 | ±0.5% of set value *1 |
Repeatability of dividing ratio 分割比重復性 | ±0.5% of set value *1 |
Component gas *2 氣體 組分 | Either of following is available, 100 kPa ± 10 kPa (gauge pressure) *1 - 0 to 20% CO / N? - 0 to 20% CO? / Air or N? - 0 to 1% NO / N? - 0 to 5,000ppm NO? / N? - 0 to 5,000ppm N?O / N? - 0 to 10 %C3H8 / Air or N? - 0 to 2.5% CH4 / Air or N? - 0 to 1% n-C6H14 / Air or N? - 0 to 25% O? / N? |
Balance gas 平衡氣 | Purified air or N? (Balance gas should be the same with base gas of COMP gas) |
Supply gas pressure 供氣壓力 | 100 kPa ± 10 kPa (gauge pressure) |
Exhaust flow rate 排氣流量 | Component gas(Only C3H8 and NO): At cutting point of 20% of full scale or less, 0.3 L/min to 0.5 L/min |
*1 : Based on standard flow meter
*2 : Please contact to HORIBA group office when using NH3 and H2 of Component gas .
1.2.3 Converter Checker 轉換效率檢查器
Concentration of Check (COMP) gas 檢查器濃度 | NO / N?, Approx.10 ppm to approx.1000 ppm |
Flow rate of generated gas 發(fā)生氣流量 | 2.2 L/min ± 0.4 L/min |
Pressure of gas outlet出口壓力 | 0kPa to 40 kPa (gauge pressure) |
Stability of generated gas 氣體穩(wěn)定性 | ±1.0% of check gas concentration / 10 min |
Source gases 氣源 | Following gases, 100 kPa ± 10 kPa (gauge pressure) - Check (COMP) gas: NO / N? - Zero gas: N? - Oxigen: O? |
設備圖紙
技術規(guī)格書
1. Scope of Supply 供貨范圍
系統(tǒng)包含以下設備:
設備名稱 | 型號 | 數(shù)量 |
排放測試系統(tǒng) | ||
船用排氣分析儀 | MEXA-ONE-RS-DSEGR | 1 |
CO(L),CO(H)/CO2,O2,NO/NOX,THC,CH4,CO2(EGR) | (1) | |
加熱采樣管含前置過濾器 12m | (1) | |
標定單元 | GDC-ONE | 1 |
安裝調試,現(xiàn)場支持 |
| 1 |
備注:(1)包含在項主機內。
1.1.1 Outline 規(guī)格
Emission standard 排放標準 | 符合國際海事組織(IMO)《2008 年 NOx 技術規(guī)則》及其修正案和中國船級社《船用柴油機氮氧化物排放試驗及檢驗指南 2020》關于船用柴油機排放氣體成分的分析儀的技術條件與分析和測量儀器的校準的技術要求。 符合 ISO 5725-1 和 ISO 5725-2 的要求。 滿足 GB/T 11606-2007 分析儀環(huán)境試驗方法,2.2 環(huán)境條件分組,第Ⅲ組對應的使用條件和運輸流通條件的要求: |
Application 應用 | Measurement of raw exhaust gas from diesel or gasoline engines 原始排放 |
Measuring components and Ranges 測量組分 | ? CO(L): 0 – 50 to 5000 ppm ? CO(H): 0 – 0.5 to 12 vol% ? CO? : 0 – 0.5 to 20 vol% ? THC: 0 – 50 to 60000 ppmC ? CH4 : 0 – 50 to 25000 ppmC (with NMHC calculation function) ? NO/NOx : 0 – 10 to 10000 ppm (switching NO/NOx) ? O?: 0 – 1 to 25 vol% ? CO?(EGR): 0 – 0.5 to 20 vol% |
Principle 原理 | ? CO: Non-Dispersive Infrared detection (NDIR) ? CO? : Non-Dispersive Infrared detection (NDIR) ? NO/NOx : Chemiluminescence detection (CLD) (vacuum type, sample measurement without dehumidification) ? THC: Flame ionization detection (FID) ? CH4 : Non-methane cutter FID (NMC-FID) ? O? : Magneto-pneumatic detection (MPD) |
Outputs/Inputs 輸入/ 輸出 | ? Monitoring on LCD ? Analog output: 0-10 V, 16 channels (output components are selectable) ? Host communication by AK-LAN and META-LAN |
Interval of data Updating 數(shù)據(jù)采樣頻率 | ? LAN communication: 0.1 s (10 Hz) ? Data saving: 0. 1 / 0.5 / 1.0 / 5.0 / 10.0 s (selectable) |
Sample lines (in a cabinet) 采樣線 | ? Direct line: 1 line ? EGR line: 1 line |
Sample gas flow rate 采樣流量 | ? Direct line: approx. 11 L/min ? EGR line: approx. 4 L/min |
Sample line temperature (heated sampling unit) 采樣線溫度 | Standard: 191 oC ± 6 oC |
Sample inlet pressure 采樣點壓力 | At the inlet of sampling tube ? Direct line: -10kPa to 200 kPa (as gauge pressure) ? EGR line: -66.7 kPa to 200 kPa (as gauge pressure) |
Sample inlet gas temperature 采樣點樣氣溫度 | 250 oC or less at sample probe inlet |
Operating environment 工作環(huán)境 | ? Ambient temperature: 5oC to 40 oC ? Ambient humidity: 80% or less as relative humidity ? Vibration: no vibration ? Atmospheric pressure: 80 kPa to 102 kPa (as absolute pressure) |
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