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      HORIBA MEXA-ONE船用柴油機排放分析儀

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      可靠?有效?可擴展性技術規(guī)格書1

      詳細介紹


       

                                                              可靠?有效?可擴展性

          技術規(guī)格書

      1. Scope of Supply 供貨范圍

      系統(tǒng)包含以下設備:

      設備名稱

      型號

      數(shù)量

      排放測試系統(tǒng)

      船用排氣分析儀

      MEXA-ONE-RS-DSEGR

      1

      CO(L),CO(H)/CO2,O2,NO/NOX,THC,CH4,CO2(EGR)

      1)

      加熱采樣管含前置過濾器 12m

      1)

      標定單元

      GDC-ONE

      1

      安裝調試,現(xiàn)場支持

       

      1

      備注:1)包含在項主機內。

       

       

      1.1. Motor Exhaust Gas Analyzer MEXA-ONE-RS-DSEGR

      直采式氣體分析儀

      MEXA-ONE-RS Series is a direct gas analyzer for measuring raw engine exhaust gas.

      This system can measure the concentration of the following major components of engine exhaust gas,CO, CO?, NO/NOx , THC, CH4 (for calculated NMHC)and O? , with a combination of standard and optional

      analyzers.

      MEXA-ONE-RS系列排放分析儀,可用于發(fā)動機排氣污染物測試,可以測量發(fā)動機排放中的CO, CO?,THC, NOx, CH4, O?等成分。

      Model name DS is separate type analyzer system with cart.

      This analyzer system is effective for the bench for measuring large size engine such as ships that the analyzer must be moved near the engine.

       

           

      Control cabinet               Analyzer cabinet


      1.1.1 Outline 規(guī)格

      Emission standard

      排放標準

      符合國際海事組織(IMO)《2008 年 NOx 技術規(guī)則》及其修正案和中國船級社《船用柴油機氮氧化物排放試驗及檢驗指南 2020》關于船用柴油機排放氣體成分的分析儀的技術條件與分析和測量儀器的校準的技術要求。

      符合 ISO 5725-1 和 ISO 5725-2 的要求。

      滿足 GB/T 11606-2007 分析儀環(huán)境試驗方法,2.2 環(huán)境條件分組,第Ⅲ組對應的使用條件和運輸流通條件的要求:

      Application

      應用

      Measurement of raw exhaust gas from diesel or gasoline engines

      原始排放

      Measuring

      components and

      Ranges

      測量組分

      ? CO(L): 0 – 50 to 5000 ppm

      ? CO(H): 0 – 0.5 to 12 vol%

      ? CO? : 0 – 0.5 to 20 vol%

      ? THC: 0 – 50 to 60000 ppmC

      ? CH4  0 – 50 to 25000 ppmC (with NMHC calculation function)

      ? NO/NOx : 0 – 10 to 10000 ppm (switching NO/NOx)

      ? O?: 0 – 1 to 25 vol%

      ? CO?(EGR): 0 – 0.5 to 20 vol%

      Principle

      原理

      ? CO: Non-Dispersive Infrared detection (NDIR)

      ? CO? : Non-Dispersive Infrared detection (NDIR)

      ? NO/NOx : Chemiluminescence detection (CLD)

      (vacuum type, sample measurement without dehumidification)

      ? THC: Flame ionization detection (FID)

      ? CH4  Non-methane cutter FID (NMC-FID)

      ? O? : Magneto-pneumatic detection (MPD)

      Outputs/Inputs

      輸入/ 輸出

      ? Monitoring on LCD

      ? Analog output: 0-10 V, 16 channels

      (output components are selectable)

      ? Host communication by AK-LAN and META-LAN

      Interval of data

      Updating

      數(shù)據(jù)采樣頻率

      ? LAN communication: 0.1 s (10 Hz)

      ? Data saving: 0. 1 / 0.5 / 1.0 / 5.0 / 10.0 s (selectable)

      Sample lines

      (in a cabinet)

      采樣線

      ? Direct line: 1 line

      ? EGR line: 1 line

      Sample gas flow rate

      采樣流量

      ? Direct line: approx. 11 L/min

      ? EGR line: approx. 4 L/min

      Sample line

      temperature (heated

      sampling unit)

      采樣線溫度

      Standard: 191 oC ± 6 oC

      Sample inlet

      pressure

      采樣點壓力

      At the inlet of sampling tube

      ? Direct line:

      -10kPa to 200 kPa (as gauge pressure)

      ? EGR line:

      -66.7 kPa to 200 kPa (as gauge pressure)

      Sample inlet gas

      temperature

      采樣點樣氣溫度

      250 oC or less at sample probe inlet

      Operating

      environment

      工作環(huán)境

      ? Ambient temperature: 5oC to 40 oC

      ? Ambient humidity:    80% or less as relative humidity

      ? Vibration:            no vibration

      ? Atmospheric pressure: 80 kPa to 102 kPa (as absolute pressure)

      1.1.2 System configuration 系統(tǒng)配置

      Configuration

      配置

      Control cabinet 控制單元

      ? Control unit (for rack-mount) 控制單元

      Control PC 控制電腦

      Monitor (touch-screen) 顯示器

      Keyboard (touch-pad) 鍵盤

      ? Interface unit 接口單元

      ? Analyzers 分析儀

       Cold analyzer (see Table 1) 冷態(tài)分析單元

      19 inch: CO, CO? , O?  

      Analyzer cabinet 分析儀單元

      - Heated analyzer (see Table 2) 熱態(tài)分析單元

      19 inch: NOx

      Consists of heated sampling and analyzer: THC, CH4

      ? Sampling unit 采樣單元

      - Providing cold and heated sampling 提供冷態(tài)和熱態(tài)采樣線

      Optional units (installed separately from main cabinet)選配

      ? Heated pre-filter unit for sample 加熱前置過濾器

      - F-01H 1set

      ? Heated pre-filter unit for EGR 加熱前置過濾器

      - F-01HE 1set

      ? Leak checker

      ?(for leak check & response time check)

      Connections of

      sample lines

      采樣線連接

      ? Direct line: φ8/φ6 heated tube (191 oC), max. 12 m

      ? EGR line: φ6/φ4 sampling tube, max. 30 m

      Gas inlets and

      outlets

      (externally

      connected)

      氣體輸入輸出

      ? N? inlet:              φ6/φ4 PTFE tube

      ? Compressed air inlet: φ6/φ4 nylon tube

      ? Span gas inlet:       φ6/φ4 PTFE tube, max. 11 Lines

      ? Exhaust:              φ22/φ15 spring hose

      Power supply

      voltage and

      frequency

      電源

      ? AC 220 V ±22 V, 50 Hz±1 Hz, single phase

      Power requirements

      功率

      Control cabinet & Analyzer cabinet:

      Stable state approx. 1.2 kVA,

      Max. approx. 3.7 kVA

      Heated sampling tube(6 m): approx. 0.5 kVA

      Table1 Cold analyzer 表 1 冷態(tài)分析單元

      Model

      規(guī)格

      Components

      組件

      Range

      范圍

      Principle

      原理

      Type

      類型

      Remarks

      注意

      AIA-170

      CO(L)

      0-50 to 5,000ppm

      NDIR

      19 inch

      4 ranges

      4 段量程

      CO(H)

      0-0.5 to 12 vol%

      CO?

      0-0.5 to 20 vol%

      IMA-172

      CO?(EGR)

      0-0.5 to 20 vol%

      NDIR

      19 inch

      CO?analyzer for

      EGR

      measurement

      4 ranges

      4 段量程

      O?

      0-1 to 25 vol%

      PMD

      4 ranges

      4 段量程

        

      Table2 Heated analyzer 表 2 加熱分析單元

      Model

      規(guī)格

      Components

      組件

      Range

      范圍

      Principle

      原理

      Type

      類型

      Remarks

      注意

      CLA-176

      NO/NOx

      0-10 to 10000

      ppm

      CLD

      19 inch

      (Standard)

      Switching

      NO/NOx

      9 ranges

      9 量程

      FIA-176N

      THC

      0-50 to 60000 ppmC

      FID

      Consists of

      heated

      sampling

      and

      analyzer

      NMHC

      measurement by

      calculation

      9 ranges

      9 量程

      CH4

      0-50 to 25000 ppmC

      NMC-FID

       

      1.1.3 Utilities 應用氣體

      Calibration gas

      (Zero gas)

      零氣

      For CO?CO??NO/NOx ?O? analyzer:

      N? (purity 99.99 or more,) 100 kPa±10 kPa

      For THC/CH4 analyzer:N? or purified air, 100 kPa±10 kPa

      ? N?                purity 99.99 % or more

      ? Purified air: THC impurity 0.05 ppmC or less,

      O?concentration 20 vol% to 21 vol% (stable)

      Calibration gas

      (Span gas)

      標定

      For CO?CO??NO/NOx ?O? analyzer:

      each component gas / N? , 100 kPa ±10 kPa

      For THC analyzer: C3H8  / N? or C3H8 / air ,100 kPa ± 10 kPa

      (Using balance gas same as zero gas)

      For CH4 analyzer: CH4 /N? or CH4 /Air, 100 kPa±10 kPa

      (Using balance gas same as zero gas)

      * Please use the span gas corresponding between 80% and 99% of

      the range full scale.

      Operation gases

      工作氣體

      - NO/NOx analyzer ozone-source gas:

      ? O? (purity 99.99% or more)

      ? Supply pressure 100 kPa±10 kPa, approx. 350 mL/min (standard)

      - THC analyzer fuel gas:

      ? H? /He 39.0 to 41.0 vol% (THC 0.05 ppmC or less)

      ? Supply pressure 100 kPa±10 kPa, approx. 120 mL/min (standard,

      per component)

      - THC analyzer burner air:

      ? Purified air (THC 0.05 ppmC or less, CO 1 ppm or less, CO?10 ppm          or less, O?20.5 vol% to 21.5 vol% or less, NOx 0.02 ppm or less, N2O 0.02 ppm or less)

      ? Supply pressure 100 kPa±10 kPa, approx. 140 mL/min (standard,

      per component)

      - O? analyzer carrier gas:

      ? N? (purity 99.99 % or more)

      ? Supply pressure 100 kPa±10 kPa, approx. 12 mL/min (standard)

      For Line purge gas :

      ? Compressed air (oil-free dry air, THC 10 ppmC or less)

      ? Supply pressure 400 kPa±100 kPa, approx. 20 L/min (Standard, when

      purging)

       

       

      1.1.4 Performance 性能

      Zero noise /Span

      noise

      零點噪聲/ 滿度噪聲

      ? CO(L): 0.20 ppm

      ? CO(H): 6.0 ppm

      ? CO?  4.0 ppm

      ? NO:    0.02 ppm

      ? THC:   0.02 ppmC

      ? CH4   0.10 ppmC

      ? O?   40 ppm

      * Span gases with concentration of 80 % to 99% of the full scale or

      more shall be used.

      * The noise is defined as the standard deviation of the concentration

      reading multiplied by 2.

      Accuracy

      精度

      ±2.0 per cent of the reading or ±1.0 per cent of full scale whichever is smaller (in the range of 10-99% of full scale.)

      Repeatability

      重復性

      Within ±0.5% of full scale

      Rise time(t 10 - 90 )

      響應時間

      ? CO(L): within 1.5 s

      ? CO(H): within 1.2 s

      ? CO?  within 1.2 s

      ? NO:    within 1.2 s

      ? THC:   within 1.0 s

      ? CH4  within 1.2 s

      ? O?   within 1.5 s

      Zero / span drift

      零點/滿度漂移

      Zero: within ±1.0% FS/ 8 h ≤±1.0% FS/ 8 h

      Span: within ±1.0% FS/ 8 h ≤±1.0% FS/ 8 h

      (with ambient temperature fluctuation of within ± 5 oC )

      Linearity

      線性度

      Determination coefficient R2  0.998 or more

      Standard error of estimate SEE: 1% of full scale or less

      Slope a1 0.99 to 1.01

      Intercept coefficient a0 0.5% of full scale or less

      (at each cutoff point of 10 division of full scale for each range)

      *Span gases with concentration of 80 % to 99% of the full scale or more shall be used.

      Interference for CO(L)

      CO(L)

      CO? 16 vol% : within ±5 ppm of CO reading

      25 oC saturated H?O within ±5 ppm of CO reading

      Interference for CO(H)

      CO(H)

      CO?16 vol% + 25 oC saturated H?O within ±300 ppm of CO

      reading

      Interference for NO/NOx

      NO/NOx 干擾

      CO?1 vol%: within -0.1% of NO/NOx readings

      H?O 1 vol%: within -0.3% of NO/NOx readings

      Interference for THC

      THC 干擾

      O20 vol% to 21 vol%:within ±1.5% of THC readings

      for C3H8 350 ppmC±75 ppmC)

      Interference for O?

      O? 干擾

      NO 1000 ppm: 500 ppm or less

      NO/NOx converter

      Efficiency

      氮氧化物效率檢查

      95.0% or higher

      for 800 ppm to 1000 ppm NO? 

      Non-methane cutter

      penetration fractions

      非甲烷截止器穿透率

      CH4 penetration fraction: 85.0% or higher

      C2H6 penetration fraction: 2.0% or less

      Response factors of

      different hydrocarbons

      for THC analyzer

      CH4: 1.00 to 1.15

      C3H6,C7H8: 0.90 to 1.10

      (for standard gas of C3H8 350 ppmC±75 ppmC)

      Warming up time

      熱機時間

      3.0 hours after turning on the main power

      Effect of sample inlet

      Pressure

      壓力影響

      within ±1.0% of full scale

      (inlet pressure -5 kPa to +30 kPa (as gauge pressure),

      as THC 100 ppmC)

      *Please contact to the HORIBA group company, in case concentration of the interference gas

      is higher than specification.

      1.1.5 Other 其他

      Heated filter

      (Model:F-01H)

      ? Function: Sample line filter

      加熱過濾器

      ? Mass: approx. 12 kg

      Heated filter for EGR

      (Model:HF-11)

      ? Function: EGR line filter

      ? Mass: Approx. 12 kg

      Analog output unit

      (Model:RB-01)

      Separate type, connection cable

      Output voltage: 0-1 V / 0-10 V (selectable)

      Leak checker unit

      Unit for Leak check and HC hang up check

      ? Supplying zero/span gas to sample line inlet

       

      1.2 Calibration Equipments 標定系統(tǒng)

      1.2.1 Standard Gas Divider and Converter Checker 氣體分割器及NOx轉 轉換效率檢查器 換效率檢查器 GDC-ONE

      1.2.2 Outline 概述

      Model GDC-ONE

      Model GDC-ONE

      Conformed standards

      滿足標準

      CE marked (Low voltage directive、EMC directive ),FCC,KC marked

      Application

      應用

      - Gas divider:氣體分割器

      Dividing standard gas to check analyzer’s calibration curve

      分割標準氣體來檢查分析儀標定曲線

      - Converter checker:轉換效率檢查器

      Generating check gas for converter efficiency of CLD

      產(chǎn)生氣體檢查 CLD 轉換效率

      External

      communication

      外部通訊

      RS-232C

      Gas inlet/outlet

      氣體入口 氣體入口/ 出口

      - Inlet (COMP / N? / Air / O? ): Rc 1/8 (4 ports)

      - Outlet (OUTLET): Rc 1/8

      - Exhaust: Rc 1/8

      Material of gas lines

      氣路材質

      Stainless steel, Vyton, PTFE

      不銹鋼,PTFE

      Operating temperature

      操作溫度 操作溫度

      For operation: 5 oC to 45 oC

      For operation with warranted accuracy: 21 oC to 25 oC

      Power supply voltage

      and frequency

      源和 頻率

      100 V to 240 V AC (fluctuation ±10% and upper limit 250 V),

      50/60 Hz(± 1 Hz), single phase

      Power requirements

      源需求

      Less than 150 VA as maximum, less than 100 VA at stable state

      Mass 重量

      Approx. 25 kg

      Dimensions 尺寸

      430(W)×177(H)×450(D) mm

      1. Gas Divider 氣體分割器

      Principle of gas

      dividing

      氣體分割原理

      Mixing gases under the controlled flow rate by mass flow controllers(MFC)

      Flow rate of generated

      gas

      發(fā) 生氣體流量

      4.0 L/min ± 0.1 L/min (25oC, 101.3 kPa)

      Pressure of gas outlet

      出口

      0kPa to 40kPa (gauge pressure)

      Available dividing

      ratio

      可用分割率

      - 99%

      - Between 90% and 50%: 5.0% step (90, 85,80, ... , 50)

      - Between 50% and 5%: 1.0% step (50, 49, ... , 5)

      - Between 5% and 0%: 0.1% step (5.0, 4.9,4.8, ... , 0.0)

      Accuracy of dividing

      ratio

      分割精度

      ±0.5% of set value *1

      Repeatability of

      dividing ratio

      分割比重復性

      ±0.5% of set value *1

      Component gas *2

      氣體 組分

      Either of following is available, 100 kPa ± 10 kPa (gauge pressure) *1

      - 0 to 20% CO / N?

      - 0 to 20% CO? / Air or N?

      - 0 to 1% NO / N?

      - 0 to 5,000ppm NO? / N?

      - 0 to 5,000ppm N?O / N?

      - 0 to 10 %C3H8 / Air or N?

      - 0 to 2.5% CH4 / Air or N?

      - 0 to 1% n-C6H14 / Air or N?

      - 0 to 25% O? / N? 

      Balance gas

      平衡氣

      Purified air or N?

      (Balance gas should be the same with base gas of COMP gas)

      Supply gas pressure

      供氣壓力

      100 kPa ± 10 kPa (gauge pressure)

      Exhaust flow rate

      排氣流量

      Component gas(Only C3H8 and NO):

      At cutting point of 20% of full scale or less, 0.3 L/min to 0.5 L/min

      *1 : Based on standard flow meter

      *2 : Please contact to HORIBA group office when using NH3 and H2 of Component gas .

       

      1.2.3 Converter Checker 轉換效率檢查器

      Concentration of

      Check (COMP) gas

      檢查器濃度

      NO / N?, Approx.10 ppm to approx.1000 ppm

      Flow rate of generated

      gas

      發(fā)生氣流量

      2.2 L/min ± 0.4 L/min

      Pressure of gas outlet出口壓力

      0kPa to 40 kPa (gauge pressure)

      Stability of generated

      gas

      氣體穩(wěn)定性

      ±1.0% of check gas concentration / 10 min

      Source gases

      氣源

      Following gases, 100 kPa ± 10 kPa (gauge pressure)

      - Check (COMP) gas: NO / N?

      - Zero gas: N?

      - Oxigen: O? 

           設備圖紙

       

       

       



       技術規(guī)格書

      1. Scope of Supply 供貨范圍

      系統(tǒng)包含以下設備:

      設備名稱

      型號

      數(shù)量

      排放測試系統(tǒng)

      船用排氣分析儀

      MEXA-ONE-RS-DSEGR

      1

      CO(L),CO(H)/CO2,O2,NO/NOX,THC,CH4,CO2(EGR)

      1)

      加熱采樣管含前置過濾器 12m

      1)

      標定單元

      GDC-ONE

      1

      安裝調試,現(xiàn)場支持

       

      1

      備注:1)包含在項主機內。


      1.1.1 Outline 規(guī)格

      Emission standard

      排放標準

      符合國際海事組織(IMO)《2008 年 NOx 技術規(guī)則》及其修正案和中國船級社《船用柴油機氮氧化物排放試驗及檢驗指南 2020》關于船用柴油機排放氣體成分的分析儀的技術條件與分析和測量儀器的校準的技術要求。

      符合 ISO 5725-1 和 ISO 5725-2 的要求。

      滿足 GB/T 11606-2007 分析儀環(huán)境試驗方法,2.2 環(huán)境條件分組,第Ⅲ組對應的使用條件和運輸流通條件的要求:

      Application

      應用

      Measurement of raw exhaust gas from diesel or gasoline engines

      原始排放

      Measuring

      components and

      Ranges

      測量組分

      ? CO(L): 0 – 50 to 5000 ppm

      ? CO(H): 0 – 0.5 to 12 vol%

      ? CO? : 0 – 0.5 to 20 vol%

      ? THC: 0 – 50 to 60000 ppmC

      ? CH4  0 – 50 to 25000 ppmC (with NMHC calculation function)

      ? NO/NOx : 0 – 10 to 10000 ppm (switching NO/NOx)

      ? O?: 0 – 1 to 25 vol%

      ? CO?(EGR): 0 – 0.5 to 20 vol%

      Principle

      原理

      ? CO: Non-Dispersive Infrared detection (NDIR)

      ? CO? : Non-Dispersive Infrared detection (NDIR)

      ? NO/NOx : Chemiluminescence detection (CLD)

      (vacuum type, sample measurement without dehumidification)

      ? THC: Flame ionization detection (FID)

      ? CH4  Non-methane cutter FID (NMC-FID)

      ? O? : Magneto-pneumatic detection (MPD)

      Outputs/Inputs

      輸入/ 輸出

      ? Monitoring on LCD

      ? Analog output: 0-10 V, 16 channels

      (output components are selectable)

      ? Host communication by AK-LAN and META-LAN

      Interval of data

      Updating

      數(shù)據(jù)采樣頻率

      ? LAN communication: 0.1 s (10 Hz)

      ? Data saving: 0. 1 / 0.5 / 1.0 / 5.0 / 10.0 s (selectable)

      Sample lines

      (in a cabinet)

      采樣線

      ? Direct line: 1 line

      ? EGR line: 1 line

      Sample gas flow rate

      采樣流量

      ? Direct line: approx. 11 L/min

      ? EGR line: approx. 4 L/min

      Sample line

      temperature (heated

      sampling unit)

      采樣線溫度

      Standard: 191 oC ± 6 oC

      Sample inlet

      pressure

      采樣點壓力

      At the inlet of sampling tube

      ? Direct line:

      -10kPa to 200 kPa (as gauge pressure)

      ? EGR line:

      -66.7 kPa to 200 kPa (as gauge pressure)

      Sample inlet gas

      temperature

      采樣點樣氣溫度

      250 oC or less at sample probe inlet

      Operating

      environment

      工作環(huán)境

      ? Ambient temperature: 5oC to 40 oC

      ? Ambient humidity:    80% or less as relative humidity

      ? Vibration:            no vibration

      ? Atmospheric pressure: 80 kPa to 102 kPa (as absolute pressure)




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